Vial Filling Services

Our vial filling lines are designed to handle a broad range of formulations, volumes, and vial sizes with the quality systems to match.

We operate two dedicated vial filling lines.

Our filling lines are isolator-based and fully automated, built to minimize product loss and meet the highest regulatory standards. Below is a detailed breakdown of each line’s specifications.

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Loker

Aston

Vial Size

2R – 30R

2R – 50R

Fill Speed

0.25 mL – 50 mL

Up to ~9,000 vials/hr

Fill Volume

Sterile filtration & aseptic processing

0.25 to 50mL

Regulatory Phase

Clinical and Commercial

Clinical and Commercial

Formulation Volume

Up to 200L

Up to 800 L

Containment

Isolator-based

Isolator-based

Pump

Peristaltic

Peristaltic

Components Used

Ready-to-use (RTU)

Ready-to-use (RTU)

Gas Overlay

Nitrogen

Nitrogen

Weight Checks

100% in-process non-destructive

100% in-process non-destructive

Every vial lot is manufactured to the highest global standards.

Every vial filling run is executed under our fully validated quality system. Our lines are compliant with FDA (21 CFR 210, 211, 820), Annex 1, USP, EP, and JP. PUPSIT is available.

We support every phase of your fill-finish program.

From your first clinical batch to full-scale commercial production, our vial filling lines are designed to support every phase of your program.

Argonaut Non-Aseptic Fill Finish FAQs

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How do LyoDots work?

The proprietary adherent surface on a LyoDots ensures the lyophilized reagents maintain positional correctness and physical stability while allowing the production of formulated reagents to <2ul.

What shapes and morphology are LyoDots available in?

Various shapes are available including circular, rectangular, and semi-spherical.

How are LyoDots packaged?

LyoDots are delivered in sheets or reel-to-reel. Must be handled in a low humidity environment.

What size and volume are LyoDots delivered?

LyoDots thickness 0.15 to 1.00 mm. Volume: 0.1 uL – 50 uL.

Can I use LyoDots with robotic handling?

Yes. Use multi-axis robots/pick-place equipment with vacuum and effectors.

What is the shelf-life?

Dependent on components, usually 2 years.

What is the delivery capacity?

500,000 per week.

How many reactions are LyoDots designed for?

LyoDots are designed for cartridges or automation with 1 to 16 reactions. LyoDots reconstitute immediately without exhibiting out-gassing that can complicate microfluidics