Syringe Filling Services

Our Aston filling line delivers highly accurate syringe filling with 100% non-destructive weight checks, rescue dosing, and minimal product loss.

View our syringe filling capabilities

Our Aston line is designed to scale with you

Our filling lines are isolator-based, fully automated, and designed to minimize product loss while meeting the highest regulatory standards. Below is a detailed breakdown of our Aston line’s syringe filling capabilities.

Aston

Syringe Size

1 mL long, 1 mL standard, 2.25 mL, 3 mL, 5 mL

Fill Speed

Up to ~9,000 syringes/hr

Fill Volume

≥ 100μL

Regulatory Phase

Clinical and Commercial

Formulation Volume

Up to 800L

Containment

Isolator-based

Pump

Peristaltic

Components Used

Ready-to-use (RTU)

Gas Overlay

Nitrogen

Weight Checks

100% in-process non-destructive

Every syringe lot is manufactured to the highest global standards.

Every syringe fill is executed under our fully validated quality system. Our lines are compliant with FDA (21 CFR 210, 211, 820), Annex 1, USP, EP, and JP. PUPSIT is available.

Visual inspection process

PUPSIT

Isolators

We support every phase of your fill-finish program.

From your first clinical batch to full-scale commercial production, our syringe filling lines is designed to support every phase of your program.

Going from vial to syringe?
We’ll manage this transition for you.

We understand that development programs evolve. Our team can guide you through syringe component selection and manage the technical transfer from vial to syringe format — or start you in vials today and make the switch to syringes when you’re ready.

From fill-finish to final device, we manage it all

If your product requires an autoinjector or other delivery device, we connect you with the right downstream partner. We provide a unified quote covering fill-finish, device design, and assembly to give you full visibility into cost and timelines. We can also manage your fill-finish and device assembly project to offer a single point of contact through Argonaut.

Schedule a Capabilities Call

Let's discuss your syringe fill program

Argonaut Non-Aseptic Fill Finish FAQs

SWIPE FOR MORE

How do LyoDots work?

The proprietary adherent surface on a LyoDots ensures the lyophilized reagents maintain positional correctness and physical stability while allowing the production of formulated reagents to <2ul.

What shapes and morphology are LyoDots available in?

Various shapes are available including circular, rectangular, and semi-spherical.

How are LyoDots packaged?

LyoDots are delivered in sheets or reel-to-reel. Must be handled in a low humidity environment.

What size and volume are LyoDots delivered?

LyoDots thickness 0.15 to 1.00 mm. Volume: 0.1 uL – 50 uL.

Can I use LyoDots with robotic handling?

Yes. Use multi-axis robots/pick-place equipment with vacuum and effectors.

What is the shelf-life?

Dependent on components, usually 2 years.

What is the delivery capacity?

500,000 per week.

How many reactions are LyoDots designed for?

LyoDots are designed for cartridges or automation with 1 to 16 reactions. LyoDots reconstitute immediately without exhibiting out-gassing that can complicate microfluidics